| ITC / [HC] Classification: |
Specification for Fabricated Wire Products |
Specification for Sheet Metal Products |
| Item shape/size: |
- As per individual customer’s specification
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- As per individual customer’s specification
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| Raw Materials: |
- Carbon Steel Wire (generally HB grade)
- Stainless Steel Wire (generally 304 grade)
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- Carbon Steel sheets : 2mm to 12mm thickness
- Stainless sheets : 2mm to 12mm thickness
- Aluminium sheets : 2mm to 12mm thickness
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| Diameter/Precision: |
- Generally - Wire of 2mm to 6mm Dia; or as specified
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- Close dimensional tolerances of the circumferences and of slots / holes, are assured because of precision laser cutting of the basic profile
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| Finishes: |
For Carbon Steel
- Powder Coating with Polyethylene or Epoxy Plastics (Coating thickness = 0.5 mm to 1.00 mm or as specified)
- Zinc Plating (Coating thickness = 10 micron to 20 micron or as specified )
- Painting -- to customer specs.
For Stainless Steel
- Electro Polishing : Bright or Satin finish
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- Pickling, plating, powder coating, galvanizing etc., to suit individual item’s specifications
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| Manufacturing Process: |
- Straightening & cutting wire to size
- Shaping & welding of sub-assemblies
- Shaping & welding of final assemblies
- Welding -- Spot, Butt, CO2, Argon Arc
- Finishing -- Coating or Polishing
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- Laser-cutting of the external profile, and internal slots
- Bending / shaping
- Punching, drilling, tapping
- Mounting other profiles / components
- Component inspection
- Finishing
- Final inspection
- Packing
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| Inspection stages: |
- Incoming material; Jigs & Fixtures for accuracy;
- Dimensional check after final assembly
- Dimensional & Finish check of final item
- Independent Inspection, where requested,by Bureau Veritas
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- Incoming material; Jigs & Fixtures for accuracy
- Dimensional check at every stage of production
- Dimensional & Finish check of final item
- Customer’s Inspection : If and as desired, before despatch
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| Packing: |
- Individual pieces are, generally Nested (with separators if needed)
- Strapped / boxed / palletised
- Containerised
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